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Case Studies: Pharmaceutical Packaging
Read through our collection of pharmaceutical packaging case studies and get informed and inspired by the latest thinking and newest technology.
Packaging/Filling
How an Integrated Leaflet Simplifies Pharmaceutical Cartoning
An international pharma manufacturer adopts a combined carton-and-leaflet format to reduce feeding faults, simplify changeovers, and improve OEE using its existing packaging equipment.
November 2, 2026
Pharmaceuticals
Skincare Brand Right-Sizes Transport Packaging Across a 60-SKU Line
Orders from professional acne treatment brand Face Reality can combine a 30-mL serum with a 473-mL treatment-room bottle, and everything in between, in the same case. Working with a fulfillment provider, Face Reality removed the packaging guesswork and replaced subjective, picker-selected cases and bubble wrap with repeatable dimensioning software and paper-based void fill.
September 11, 2026
Pharmaceuticals
Medline Deploys Automated System to Manage Health Plan Order Surges
Medline Industries, Inc.
The company's new Pick Pack Pro system integrates multiple robotic and software technologies to create a dedicated fulfillment workflow, addressing the operational challenges of predictable, high-volume spikes in over-the-counter product orders.
April 7, 2026
Robotics/Automation
Case Study: Automated Cartoning for Multi-Format Vaccine Packaging
Learn how one vaccine manufacturer took full advantage of flexible cartoning for its diverse portfolio.
March 26, 2026
Packaging/Filling
Fully Automatic Capsule Filling Machine Helps a Co-Man Drastically Ramp Up Production
A contract with a major national retailer required the company to triple production output, almost overnight. Find out how.
October 7, 2025
Pharmaceuticals
Kenvue Packs Purpose into Every Package
From paperboard cartons to PCR bottles and refill pods, consumer health giant Kenvue is redesigning packaging across its 40 global brands to align with circular economy principles and meet ambitious sustainability targets.
September 10, 2025
Logistics & cold chain packaging
How Moderna Leverages Real-Time Tracking and Thermal Modeling in Its Logistics
A look at new technologies that allow an “Amazon experience” for pharmacists waiting for life sciences shipments.
May 22, 2025
Materials
Bayer’s New Blister Pack Bids Adieu to PVC
The shift from PVC to PET, while helping the company meet its sustainability goals, was met with challenges, including concerns over usability.
December 16, 2024
Medical Device/Packaging
BMP Medical Optimizes Packaging with Shawpak
The new thermoformed pouches for the company’s tissue grinders reduce material consumption by over 60%.
August 22, 2024
Packaging/Filling
Nonprofit Civica Installs New High-value Filling Lines for Essential Medicines
Civica is on a mission to deliver quality generic medicines—including insulin—at low cost. A new isolator-integrated vial filling line and nest filling line allow them to produce many different forms of injectables to pivot based on greatest need.
May 28, 2024
Traceability/Serialization
Top 10 of 2023 - #9: Fresenius Kabi Infuses Safety with Unit-of-Use 2D Barcodes
Join us as we look back at the most-read Healthcare Packaging stories of 2023. At #9, the Germany-based company enhances efficiency and patient care through innovative labeling solutions.
December 23, 2023
Adherence/Delivery
D2C Home Care Kit Diagnoses, Ease Upper Respiratory Conditions
Sniffles allows consumers to diagnose and treat cough, the common cold, flu, RSV, COVID, and other upper respiratory conditions from the comfort of home, or on the go.
November 21, 2023
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Top Stories
Packaging/Filling
How an Integrated Leaflet Simplifies Pharmaceutical Cartoning
An international pharma manufacturer adopts a combined carton-and-leaflet format to reduce feeding faults, simplify changeovers, and improve OEE using its existing packaging equipment.
Package Design
What Autonomous Supply Rooms Mean for Healthcare Packaging
Package Development
Designing the Convenience of Tamper Evidence
PMMI News
Team 26 Races to Victory in the 2026 Amazing Packaging Race at PACK EXPO International
Medical Devices
AI Is Generating New Possibilities Across the Medical Device Industry
Products
Integrated Water Insoluble Matter Testing Systems
Labthink’s C850M and C850H use gravimetric measurement to determine water-insoluble content in chemical reagents and pharmaceutical excipients, supporting material purity assessment, quality control and laboratory efficiency.
Induction Sealing Gap System
Bradman Lake Showcases Next-generation Packaging Automation at PACK EXPO International
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Robotics/Automation
Market Snapshot: Life Sciences Manufacturing
Robotics/Automation
Automation Success on the Line
Labeling/Printing
Beyond the Label: Rethinking Healthcare Packaging
Package Design
Package Design Ideas Transforming Wellness, OTC, and Healthcare Brands
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