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Case Studies: Pharmaceutical Packaging: Page 2

Read through our collection of pharmaceutical packaging case studies and get informed and inspired by the latest thinking and newest technology.
Temp Control/Cold Chain
Serialization and Aggregation of COVID-19 Vaccines
Dermapharm partners with track & trace solution provider in production of COVID-19 vaccines.
February 6, 2023
Dermapharm turns to Scanware Elecrtronics GmbH for track and trace abilities for COVID-19 vaccine.
Materials
NeoPharm Cuts Product Loss, Boosts Reputation with Protective Paper System
Motivated by aesthetics and ESG concerns, the medical skincare company moved from plastic air pillows to paper pads for transport packaging. With product lines catering to infants and children, they’re demonstrating support for environmental health.
January 5, 2023
NeoPharm opted to replace their existing plastic airbag packaging line with Ranpak's PadPak LC (Light Cushioning) converters.
Inspection
Siemens Healthineers Brings Millions of Rapid COVID-19 Tests to Market with RRD’s Supply Chain and Warehousing Solutions
During the Omicron peak in January 2022, the company delivered millions of rapid COVID-19 antigen self-tests with help from RRD for inbound receipt, inspection, warehousing, labeling, fulfillment, and more.
December 14, 2022
Photo courtesy of Siemens Healthineers. ©2022 Siemens Healthcare Diagnostics Inc.
Robotics/Automation
Lundbeck Pharmaceutical's Turnkey Line Packs Ampules, Vials
This flexible system by Schubert runs 17 formats with a 30-minute changeover. Features include Transmodul robots and a Beckhoff XTS linear servo transport system.
December 13, 2022
Labeled vials are loaded into cartons.
Supply Chain
Aurobindo Pharma USA Increases Distribution Throughput and Performance with New Automated Warehouse System
When the generic pharmaceutical giant wanted to automate its U.S. nerve center, it sought an automated storage and retrieval system (ASRS) that boosted storage capacity by 450% and increased order fulfillment efficiency.
April 12, 2022
The facility currently ships more than 200 million units annually across 200 product categories to hospitals, doctor’s offices, commercial pharmacies, and retail outlets nationwide.
Materials
Label Manufacturer Increases Efficiency and Decreases Manpower with Clamshell Packaging
The recycle-ready, stackable clamshell container is easier to use and stocks well in hospitals and pharmacies.
February 23, 2022
Hill reports that the Clamtainer has cut packaging time by 35% per single use.
Robotics/Automation
Automated Stacker, Bander Picks Up Manual Slack for OTC Manufacturer
Reese Pharmaceutical improves packaging line productivity by 25% through stacking and banding automation.
February 8, 2022
Madison Banders AP-25.
Regulatory
Fresenius Kabi Goes Above and Beyond DSCSA Requirements
With the support and standards of GS1 US, the pharmaceutical manufacturer fulfills customer needs for an additional system to ensure safe use of medication on a unit-of-use level.
August 12, 2021
Photo credited to Fresenius Kabi.
Pharmaceuticals
OEM Collaboration Against the Spread of COVID
Optima Pharma, Herma, and Rondo-Pak streamline efforts to provide needed machinery in the time-sensitive production of vaccines.
July 15, 2021
Catalent's Bloomington, IN, facility became its base of operations to fight against the pandemic.
Packaging/Filling
Provident Nutraceutical Increases Production Through New Complete Bottling Line
Complete bottling line from BellatRx–from unscrambling to labeling–owes its success to outstanding customer care and augmented reality software.
June 4, 2021
The company turned to BellatRx­–a manufacturer of complete lines and packaging equipment for the pharmaceutical and nutraceutical industries.
Packaging/Filling
Bess Pro Creates Small Batch System for Powder Filling Line
Turnkey system to improve vial filling from manual and lab-scale to up to 200 vials/min provided in only 10 months despite the pandemic.
April 20, 2021
Steriline designed an auger filling head equipped with a customized screw shape added to the PVFCM50 to protect product integrity
Robotics/Automation
Burgeoning Auto-Injector Market Demands Flexible Production Options
Injectable drug delivery is surging, and auto-injectors are helping patients self-administer more easily. PCI Pharma Services turned to an assembly machine from Syntegon Technology to provide the needed flexibility and scalability.
March 10, 2020
The semi-automatic RRA enables PCI to establish a flexible auto-injector assembly process with a minimum of downtime between batches.
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Researcher in lab coat examining mannequin head with blue eye patches during cosmetic or skincare product testing
Pharmaceuticals
Are Bacteria Cellulose Face Masks the Future of Skin Health?
AIMPLAS is investigating the potential of bacterial cellulose to develop facial masks that act as carriers for active ingredients designed to care for skin after sun exposure.
Technician in hairnet and blue shirt working at industrial machinery in laboratory setting
Packaging/Filling
How an Integrated Leaflet Simplifies Pharmaceutical Cartoning
Worker holding tablet displaying supply room inventory dashboard with charts in front of blue storage bins
Package Design
What Autonomous Supply Rooms Mean for Healthcare Packaging
3D printer setup with supply bottles and industrial equipment on red platform
Package Development
Designing the Convenience of Tamper Evidence
Large diverse group of people posing together in a modern convention center or conference venue with geometric ceiling design.
PMMI News
Team 26 Races to Victory in the 2026 Amazing Packaging Race at PACK EXPO International
Products
CB40M automated clinical chemistry analyzer with touchscreen interface and sample drawer
Integrated Water Insoluble Matter Testing Systems
Labthink’s C850M and C850H use gravimetric measurement to determine water-insoluble content in chemical reagents and pharmaceutical excipients, supporting material purity assessment, quality control and laboratory efficiency.
Induction Sealing Gap System
Bradman Lake Showcases Next-generation Packaging Automation at PACK EXPO International
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Robotics/Automation
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Pharmaceutical manufacturing assembly line with blue and white vaccine storage boxes and vials on conveyor system
Robotics/Automation
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Healthcare professionals discussing pharmaceutical technology with medical storage equipment and digital analytics interface displayed
Labeling/Printing
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Elderberry & Honey Tonic bottle surrounded by dried flowers in white bowl on grass
Package Design
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