Discover your next big idea for life sciences at PACK EXPO Las Vegas
Experience a breakthrough in life sciences packaging—explore solutions from 2,300 suppliers spanning all industries, all in one place this September

Risk assessment: A step-by-step process

Interphex New York presenters Gary Lynch of Eli Lilly & Co. and Terry Petro of Bosch Packaging Technology recommended beginning with the finished product in mind, including risk assessment of packaging and labeling. Here are the key steps:

• Assign a cross-functional team that will establish standard operating procedures and applicable quality policies. A quality assurance person who does not participate in risk assessment should review everyone's work, as this process involves judgment calls and requires objectivity.

• The team prepares a system overview, develops a process map for the system under review, and identifies the scope of the assessment. For example, are you installing an entire line or changing a filler?

• Identify controlled or monitored functions and determine which functions could affect risk assessment parameters.

• Identify every possible risk scenario for all identified functions. Match those scenarios with their likely effect(s). For instance, if a stopper is not placed properly in a vial (a possible risk), the possible effects could include spilled product, product that's underweight/under dose, or product that appears to have been tampered with.

• Evaluate and rate each risk upon impact, likelihood of failure, and the probability of detection. The JETT Risk Management Model provides a series of rating tables to help.

• Once the team identifies the greatest risks, it proposes risk mitigation, which may include another inspection station, new alarm parameters, more sensors, and so on. [HCP]
Break out of the ordinary: see what’s new in life sciences packaging
At PACK EXPO Las Vegas, you’ll see machinery in action and new tech from 2,300 suppliers, collaborate with experts and explore transformative solutions. Join us in September to experience a breakthrough for life sciences products.
REGISTER NOW & SAVE!
Break out of the ordinary: see what’s new in life sciences packaging
List: Digitalization Companies From PACK EXPO
Looking for CPG-focused digital transformation solutions? Download our editor-curated list from PACK EXPO featuring top companies offering warehouse management, ERP, digital twin, and MES software with supply chain visibility and analytics capabilities—all tailored specifically for CPG operations.
Download Now
List: Digitalization Companies From PACK EXPO