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Hot-Melt Filling Line for Lip Balm

Prosys Fill's semi-automatic LB30 Lip Balm Filler handles the loading, cooling, and capping of lip balm sticks at 30 tubes per minute.

Lb30 Cob1 (1)

ProSys Fill, LLC has unveiled the LB30 Lip Balm Filler, designed and manufactured by its exclusive partner Pendergraph Machines. The semi-automatic hot-melt filling line fills, cools, and caps lip balm sticks at a machine-cycle rate of up to 30 per minute.

The LB30 Lip Balm Filler features a manual loading station with angled guide that allows for easy loading. A quick-change puck mounting system enables tool-less changeovers among different sizes. The LB30 offers puck tooling that fits most lip balm brand .15-ounce 500 style tubes, including those used by Inpres, Federal, CCP, and Sapona. An on-board cap sortation station features a gravity cap track to present caps for the auto-capping station, and the positive cap sap station ensures caps are pressed on completely.

With an automatic filling station featuring a laser sensing trigger, the LB30’s “No tube-no fill” feature ensures there will be no accidental spills. A 3-gallon jacketed stainless steel product hopper produces consistent product temperature control, with larger sizes available if desired. A positive displacement heating piston filling head prevents cold spots during the filling process while delivering accurate dosing at .1 percent repeatability. The unit uses a re-melt station to give the lip balm sticks a glossy, smooth finish on top.

The LB30 is easy to operate, with touchscreen-adjustable fill level controls and stepper motor dosing with digital adjustments of fill weights on the fly. A height adjustable temperature intensity control allows operators to fine-tune the re-melt process to achieve the best finish.

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