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Healthcare PackagingPharmaceutical, medical device, and nutraceutical news    Editor-in-Chief, Jim Butschli
Sponsor December 15, 2009 | Edited by Jim Butschli

Automated Affordably with the Autobag® PaceSetter PS 125™ Tabletop Bagger

The Autobag® PaceSetter PS 125™ Tabletop Baggers are designed to bring simplicity, versatility, quality and value to hand load packaging operations. Ideal for short run and order fulfillment applications with next-bag-out printing technology available. Utilize as a stand-alone, or integrate for complex applications.

Automated Packaging Systems

IT'S SAFER INSIDE

At Weiler Engineering, our ASEP-TECH® Blow/Fill/Seal packaging machines produce shatterproof, durable, aseptically packaged products in a "hands-free" environment - virtually eliminating contamination concerns.

Weiler Engineering

Catalent Pharma Solutions Offers cGMP-Compliant Printed Packaging

Catalent offers the most advanced cGMP-compliant, high quality printing solutions for medical device packaging including folding cartons; multi-lingual directions-for-use/information-for-use booklets; labels; saddle stitched booklets; inserts, outserts and other promotional literature; and brand protection solutions.

Catalent

Schreiner MediPharm's Specialty Adhesive Labels for Pens & Autoinjectors

Schreiner MediPharm developed a specialty adhesive label that easily adheres to the plastic substrates and curved surfaces of pens and autoinjectors. Other features include detachable label segments, multi-page text fields, tactile elements such as Braille or special coatings for tactile and non-slip properties.

Schreiner MediPharm

Constantia Hueck Foils offers High-Slip Capping and Lidding Foil for Containers

Constantia Hueck Foils offers high-slip foil for tamper evident caps and lidding to protect the contents and seal in the freshness for bottles, cups and other pharmaceutical product containers. The domestically produced rolled foil works well with many container materials, including PP, PS, PET, COC, HDPE and LDPE.

Constantia-Hueck

MEDICAL DEVICE PACKAGING

Promoting international standards in Europe

Benefitting global industries, not the interest of individual countries, is part of the focus of ASTM's event in Prague, Czech Republic. New developments include a climatic stress package test.

By Pat Nolan

ASTM Intl. typically has been thought of as an organization that develops standards only for United States-based industries and commerce. This has never been the case, but since the ASTM acronym previously stood for the 'American' Society for Testing and Materials, it has been perceived as an association that just writes standards for the U.S. The 2001 addition of 'International' to the association's name has broadened the scope of the organization to the marketplace.

From Oct. 5 – 9, 2009, ASTM Committee F02 on Flexible Barrier Packaging held a workshop along with their regular committee meeting in Prague, Czech Republic. It was well attended both by U.S. F02 committee members (18), and by European workshop attendees (23), exceeding our expectations. Besides discussing some of the technical aspects of the standards for medical device packaging, conducting the meeting at a European venue helped promote the use of ASTM Intl. standards in Europe.

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Many ASTM standards have been used internationally. ASTM is trying to promote the participation of more international experts in the standards writing process. The ASTM process of writing standards is significantly different than the CEN or ISO process whereby member countries work on standards and vote for approval as a member country.

ASTM is made up of individual company members that may develop and vote on standards as individual companies. A consensus of the "industry" is obtained, as opposed to a consensus of countries when approving standards for publication. Consequently, if ASTM wishes to be a global contributor to standards development, it is valuable to obtain global participation. Standards developed in the ASTM manner may also develop standards that represent the best interests of global industries, not the interests of countries, thus breaking down trade barriers.

Another benefit of conducting the ASTM Committee F2 meeting in Prague was the opportunity to demonstrate to the "guests" from Europe the standards development and approval process in real time. This was not just a symposium for discussing the technical aspects of medical device package testing, but it also included working sessions whereby standards were being written or revised, and debated and discussed. These working group sessions covered such topics as peel testing (F88), dye leak testing (1929), and several other standards being revised.

The process of handling negative votes was also shown as one standard under review received a negative vote from an ASTM member. A negative vote is a vote cast by a member who disagrees with something in the document. The "negative" prevents the document from moving forward to final approval. The negative must be resolved by either convincing the voter to withdraw his or her ballot through clarification, or through some future action on the document; or the committee can find the voters argument non-persuasive by a ballot of the committee members.

One aspect that makes ASTM standards of the highest quality is the requirement that test methods have an interlaboratory study (ILS) performed so that a precision and bias statement can be included in the final approved document. The meeting in Prague encouraged European participation in the ILS process.

Additional committee business was conducted during the meeting, including the development of a standard test method for the peel adhesion of lids from containers (cups). Revisions to the F1929 Standard Test Method for Detecting Seal Leaks in Porous Medical Packaging by Dye Penetration include methods for using a "dip" procedure as well as an eye-dropper procedure.

Another new method for dye testing nonporous packages is in development. A significant new standard is under early stage development that will provide a guide for testing packages to climatic stress.  This guide could be used for choosing test conditions and stresses to be used as part of an over-all package validation protocol.

Pat Nolan, COO of DDL has 27-plus years of experience in the testing and analysis of packaging and products for shock and vibration hazards inherent in the distribution system. Nolan serves the package testing industry as Chairman for the ASTM committee D-10 on Packaging and is also a member of the AAMI committee to draft a Technical Information Report (TIR), which identifies 11607 compliance regulation guidelines.



Patent expirations, generics, and packaging

Depending on your perspective, expiring patents on branded drugs could cause anguish or offer opportunity.

Financial Times.com's headline, "The fall of the world's best-selling drug" reports on Pfizer's blockbuster cholesterol-lowering drug Lipitor, and how its patents expire in 2011.  Since its 1997 launch, FT.com notes, Lipitor has "generated more than $80bn in sales for Pfizer."

For Pfizer—and other branded drug manufacturers whose products will soon go off patent—this is a distressing development. For companies producing generics, it's a financial opportunity. India-based Ranbaxy, for example, will have first rights to sell lower-cost versions of Lipitor in late 2011. Cipla, another Indian firm, is reportedly in talks with Pfizer and other global pharmaceutical makers about potential generics supply deals.

Perrigo Co., producer of generic over-the-counter medications, just announced a 60% spike in profit during the last quarter compared with the same time last year.

As less-costly generic drugs are produced in greater numbers, manufacturers will need to focus more closely on overall equipment effectiveness (OEE) on their packaging lines. To control costs, pharmaceutical firms will look to improve efficiency on existing packaging equipment. Future machinery purchases will likely place greater emphasis on equipment with shorter return on investment timeframes.

Keep an eye on whether pharmaceutical firms will turn more toward outsourcing packaging functions, or if they see greater economies by filling both branded and generic products in-house to help justify equipment. And let's see if savvy companies can employ fiscally sound sustainable/environmentally friendly practices into their packaging operations.

By Jim Butschli, Editor

NEW Products

MATERIAL

Laser-writable coating

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WS Packaging Group, Inc.

MACHINE

Automatic inspection of IV bags

  • BIM automatic inspection method detects particles and cosmetic defects in flexible IV bags
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Seidenader

Upcoming events:
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Packaging equipment, machinery, materials and services. Co-located with ATX West, Electronics West, Green Manufacturing Expo, MD&M West, Pacific Design & Manufacturing, and PLASTEC West. February 9 - 11 at the Anaheim Convention Center in Anaheim, CA.

ANNOUNCEMENT

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